Our Clients

 

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COURSE INFORMATION

Align Continuous Improvement with Sales and Earnings Objectives.

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Areas of Interest
We want to develop an internal lean training program
We need to develop or license a library of lean training content

TBM provided a good balance of training while simultaneously helping us to make operational improvements during our training weeks. They did exactly what they said they would do. They spent the time to listen to our needs and develop a customized approach. Now we are developing our lean leaders and can self-sustain our efforts.

JP Gnanam
Director of Lean and BIP
Accellent

 

Training is delivered on-site at your facility, or you may send a dedicated group to our training center in Durham, NC.

Certification Courses

TBM Lean Certification: Kaizen Facilitator: Comprehensive lean certification training for candidates who want to learn how to lead kaizen events. Gain the knowledge and skills necessary to become proficient at driving change and results in your company.  Includes mentoring by a TBM Lean Master and hands-on experience for facilitating a kaizen event.

TBM Lean Certification:  Program Leader:  Comprehensive, advanced lean certification training for candidates who want to learn how to lead a lean deployment.  This level of certification was developed for lean practitioners and program managers responsible for leading lean deployments or multi-site continuous improvement programs.  Graduates complete the program with hands-on lean implementation experience and knowledge to develop a lean transformation plan for a site, division or company.

LeanSigma Green Belt:  Hands-on, experiential belt training for operations professionals who need to combine lean and Six Sigma tools to rapidly implement high-impact business improvements. Green Belt certification provides candidates with LeanSigma principles, kaizen methodology and Six Sigma statistical problem-solving tools to create a faster approach to identifying and correcting problems.

LeanSigma Black Belt Training: Multi-week, experiential training for full-time, continuous improvement and quality team members.  The program provides advanced classroom and hands-on training to drive high-impact improvement. Black Belt certification teaches candidates how to lead Sigma Kaizen events and how to use kaizen to complete black belt projects in six weeks versus a typical six months.  The curriculum includes value-stream analysis and Six Sigma statistical problem-solving tools. LeanSigma Green Belt is not a prerequisite to LeanSigma Black Belt.

Skill Development

Lean Tool Kit: A five-day workshop covering lean tools and how they can be integrated as business strategies to achieve improved operational results.

Creating a Continuous Improvement Office: Understand the strategies, tools and skills required to quickly establish a highly-effective kaizen promotion office, confidently chart your path of lean improvement, maintain and build momentum and achieve dramatic, sustainable results.

Kaizen Instructor Training: Critical kaizen week day one instructor training, for shop floor and business process events that will set the foundation for dramatic improvement and successful culture change at the start of each kaizen event.  Includes instructor materials.

Sustainment and Growth

Managing for Daily Improvement: A five-day workshop appropriate for front-line supervisors, team leaders and line facilitators, delivered on your shop floor, that provides you and your team with the tools and techniques required to implement and sustain daily continuous improvement initiatives in your work area.   This critical supervisor training helps you create best practices for abnormality identification and response.  Teaches you  how to apply point kaizen strategies and create critical performance metrics.

Sustaining Lean Results: A five-day workshop appropriate for operations management, plant managers and continuous improvement leaders.  Provides you with the strategies, tools and skills required to preserve the returns of your continuous improvement program.  Key learning includes layered audits, use of the A3 methodology, 8D problem solving, and approaches for instilling a culture of continuous improvement and enthusiasm at all levels of the organization.

Design for Lean Sigma: A five-day workshop for design and manufacturing engineers, product and marketing managers, quality managers, continuous improvement professionals and others involved in the design, development and production phases of new product launch.  Experience an effective approach to new product development, production process design and implementation within a lean framework.  Learn how to consistently launch innovative products significantly faster and more cost effectively than your competition.  Includes voice of customer (VOC) and hands-on simulation to streamline the process.

Conferences

LeanSigma Global Summit: At the LeanSigma Global Summit, sponsored by the TBM LeanSigma Institute, you'll discover ideas to breathe new life into your continuous improvement efforts to produce immediate and sustainable results.  You'll learn directly from senior executives who have achieved success on their lean journeys. You'll learn strategies and processes for leadership and culture change in an unpredictable market, benchmark best-in-class lean organizations, and discover fundamental tools to drive bottom line results. You'll also network with other leaders using the LeanSigma process. You'll leave the Summit with first-hand, experiential knowledge and strategies to better lead and manage in a continuous improvement environment.